Learning the Process to Set up a Screen-Printing Darkroom
If you have spent a reasonable amount of time, we are sure you are already familiar with customized corporate gifts. But have you ever wondered how apparel printing companies print gifts to prepare them for giving? The process might be simple, but it is lengthy. This article will only discuss a vital part of the process.
We will tell you about the dark rooms, which are crucial to the screen-printing process. You need to follow a very detailed approach to set up this room. Learning about this process will let you know how hard these companies work to provide you customized corporate gifts.
What Apparel Printing Companies Do to Set Up the Dark Room
When apparel printing companies set up their dark room, they keep the following things in mind. Even the most minor mistakes in this stage can affect their results substantially.
The Perfect Environment
The environment is the most important thing to remember when setting up the darkroom. If the room does not have perfect humidity and temperature, it will ruin the results. The temperature of the room should stay around 72 degrees. In short, you must ensure that the roof reaches neither freezing nor burning temperatures.
Stop the UV
Even though we call it a dark room, it does not necessarily have to be dark. It should be good enough if one can filter out UV rays from entering the room. To do that, one can block the windows with black plastic.
Light source
There are a lot of screen printing companies that like to use natural light in their projects. They use UV-blocking films on their windows instead of black plastic. Other than that, there are also artificial options. You can find UV-restricting lights almost anywhere. Using these lights in a dark room can be a great option.
Time to Get the Screens
Once the light problem is solved, the screen-printing professionals start preparing the screens. For this, they need an emulsion scoop coater. The quarter should be smooth and should not have any dents. The pros keep a few coaters in hand as a backup. They use emulsion coaters to add colors to the screen. It is the process they use to put the designs on that screen.
Washout Booth and Dip Tank
Now that the design is complete, they wash the wet emulsion from the cloth. For this process, the professionals need help from a washout booth. They sometimes use a container filled with clean water to develop the screen. This method is called a dip tank. It is perfect for smaller screens. Apart from that, they also use this method to develop several screens simultaneously.
The Screen-Printing Solution You Deserve
As you already know about the apparel printing process, we hope you appreciate our work even more. So, this is the perfect time to give us a call and get your own set of customized gifts. We are University SilkScreen, providing some of the best solutions for screen printing in Norman, OK. Call us now to learn about our prices and products.